Products

DESCRIPTION

Overview

Basic Info.

Model NO.	BY-1000
Size	Medium
Condition	New

Product Description

Product Description

Brief IntroductionThe automatic egg tray production line is composed of pulping system, forming system, drying system, stacking system, vacuum system, high pressure water system and air pressure system. It is specialized in producing 10, 12, 15, 18 egg boxes product. Using waste newspapers, waste carton paper, office paper, scraps and other waste paper as raw materials, through hydraulic disintegration, filtration, water injection and other processes to prepare a certain concentration of slurry, through the molding system on the special metal mold through vacuum adsorption A wet blank is formed, which is then dried on a drying line, and then stacked after being hot-pressed on-line.Detailed Photos

Working principle:

1. Pulping system(1) Put the raw material into the pulping machine, add an appropriate amount of water, and stir it for a long time to turn thewaste paper into pulp, and then put it into the pulp storage tank for storage.(2) Put the pulp in the pulp storage tank into the pulp mixing tank, adjust the pulp concentration in the pulp mixing tank, and further stir through the white water in the return tank and the thick pulp in the pulp storage tank through the homogenizer. After adjusting to suitable pulp, put it into the pulp supply tank to be used in the forming system.Equipment used: pulper, homogenizer, pulp pump, vibrating screen, pulp decompressor2. Forming system(1) The pulp in the pulp supply tank is fed into the forming machine, adsorbed by the vacuum system, the pulp is passed through the mold on the equipment, and the pulp is left on the mold to form, and the white water is adsorbed and transferred back to the water tank by the vacuum pump.(2) After the mold is adsorbed, the transfer mold passes through the positive pressure of the air compressor to discharge the air, and the molded product is blown from the molding mold to the rotating mold, and some are sent out by the transfer mold. Equipment used: molding machine, mold, vacuum pump, negative pressure tank, water pump, air compressor, mold cleaning machine3. Drying system(1) Natural drying method: directly rely on the weather and natural wind to dry the product.(2) Traditional drying: brick-built tunnel kiln, the heat source can choose natural gas, diesel, coal, dry wood,Heat sources such as liquefied petroleum gas.(3) New multi-layer drying line: 6-layer metal drying line can save more than 30% energy than transmission drying, and the main heat source is natural gas, diesel, liquefied petroleum gas, methanol and other clean energy.4. Auxiliary packaging of finished products(1) Automatic stacker(2) Baler(3) Transfer conveyorCompany Profile

Mechanization	Working Mode	Capacity	Drying System
Semi -automatic	Reciprocating Type	800-1000 pcs/h	small handcart
Automatic	Rotary Type	800-1000 pcs/h	mesh belt dryer
Automatic	Rotary Type	1000-1500pcs/h	mesh belt dryer
Semi-automatic	Reciprocating Type	2000-2200 pcs/h	small handcart
Automatic	Rotary Type	2000-2200 pcs/h	mesh belt dryer
Automatic	Rotary Type	2200-2500 pcs/h	mesh belt dryer
Automatic	Rotary Type	3000-3500 pcs/h	mesh belt dryer

Our AdvantagesThe roller drive and cold pressing of our molding machine are all controlled by servo motor and precision reducer to complete precise position control. This control method does not have the problem that the position of the drum cannot be accurately positioned due to mechanical wear. Thereby greatly improving the service life of the mold. And it is not easy to block the network, which improves the utilization rate of the machine.Our machine adopts sub-transmission design. That is, the three parts of transfer, roller and cold pressing are completed by 3 servo motors. The three motors are organically linked through PLC, and can be turned on individually or jointly. Not only is the start-up operation simple, but the transfer speed can be greatly improved due to the separate control of the transfer, which greatly improves the output of a single machine.The machine has a high degree of automation and a high safety factor. Once the machine fails, the machine will automatically stop. the design has a cold pressing mechanism. During the suction process, the machine is squeezed by a cold die, and the moisture in the product will be squeezed out, and it will be sucked out by vacuum at the same time. Compared with the products produced by machines without cold pressing, the water content is reduced by more than 6%--8%. Reduce the load of the drying room and save energy. The machine has a high degree of automation and a high safety factor. Once the machine fails, the machine will automatically stop.The molding machine has good brushing and brushing functions, the product is neat around, there is no burr, and the time for brushing is reduced. Increased run time and increased daily output.Technical parameter

Baoyuan Machinery is a comprehensive enterprise that comprises R& D, test, manufacture, sales and service functions. We have succeeded in researching and supplying solutions with the following equipment: Drying equipment, activated carbon production equipment, building materials equipment, beneficiation equipment, crushing equipment and other products.
With our leading-edge technologies, advanced processing equipment and our corporate spirit of "innovation, pragmatism, unity, hard work and dedication", our company has the strength to meet the challenges from all aspects. We have the confidence to build "Baoyuan" into a world-renowned brand, provide quality services for the dryer and building processing industry, and achieve a win-win situation between the company and customers.

Related Products